한국해양대학교

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Performance Analysis and Design Optimization of Micro- hydro Cross- flow Turbine

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dc.contributor.author NirmalAcharya -
dc.date.accessioned 2017-02-22T02:25:34Z -
dc.date.available 2017-02-22T02:25:34Z -
dc.date.issued 2014 -
dc.date.submitted 2014-11-11 -
dc.identifier.uri http://kmou.dcollection.net/jsp/common/DcLoOrgPer.jsp?sItemId=000002174372 ko_KR
dc.identifier.uri http://repository.kmou.ac.kr/handle/2014.oak/8385 -
dc.description.abstract Micro-hydropower plants (MHP) give the best solution to the power needs of rural and small communities which serve as decentralized power source to meet the local population requirement. Energy requirements for lighting, cooking, heating, drying, agro-processing and other small scale industrial activities can be met through these MHPs in the most reliable way in the rural areas of the country like Nepal. Cross- flow turbines are used widely in such MHPs due to their simple design, easier maintenance, low initial investment and modest efficiency. Also, because of their suitability under low heads, their efficient operation under a wide range of flow variations and ease of fabrication, cross- flow turbines have been extensively employed. The research work comprises of both experimental studies and numerical investigation of the cross- flow turbine. Experiments are conducted in dedicated test rig available in Fluid Engineering Laboratory of Korea Maritime and Ocean University (KMOU). With robust computer technologies and design developments, a CFD based study on the design, performance characteristics, flow analyses and design optimization are carried out in this study work. A previously made test rig (Hyosung Ebara Engineering Company, South Korea, 2009) was reviewed and maintained to conduct the experiments. During the experiment, pump provides the required head and the flow through the turbine. Electro-magnetic flow meter and pressure transducer at the upstream side are used for the flow rate and pressure measurement respectively. The turbine was coupled to powder brake through torque meter and the required parameters were recorded in the data logger. Experiments were conducted at various rpm and flow rates. For numerical simulation, two phase (air & water at 25°C) steady state with SST turbulence model was selected in the commercial CFD code ANSYS CFX 13.0. The design parameters include 10 m head, 0.1 m3/s flow rate and 642 rotational speed. Numerical results obtained from the simulation were compared with the experimental results. Several major parameters that affect the cross-flow turbine efficiency were studied and design modifications were done to enhance the turbine performance. In order to enhance the efficiency of the turbine, various design modifications have been proposed and evaluated numerically. Nozzle shape modification, guide vane angle variation, blade numbers variation, air layer insertion, casing length and diffuse angle variation were done simultaneously during the process and finally the optimized design was proposed. Velocity distribution, pressure contours, output torque etc. in the flow domain and the several stages of flow inside the runner were also characterized. -
dc.description.tableofcontents Table of Contents .....................................................................................................iv List of Tables ..........................................................................................................viii List of Figures ...........................................................................................................ix Abstract ...................................................................................................................xi Nomenclature .........................................................................................................xiii Greek Symbols xiv Abbreviations ..........................................................................................................xv Chapter 1 Introduction .............................................................................................1 1.1 Background.......................................................................................................1 1.1.1 Micro- hydro power...................................................................................1 1.1.2 Motivation for this research......................................................................1 1.1.3 Objective of this study...............................................................................2 1.1.4 Study methodology....................................................................................2 1.1.5 Outline of the thesis...................................................................................3 1.2 Hydropower......................................................................................................4 1.3 A brief history of hydropower..........................................................................4 1.4 Hydropower basics...........................................................................................5 1.5 Hydropower classification by size....................................................................6 1.6 Hydropower classification by type...................................................................7 1.6.1 Run-of-river hydropower projects.............................................................7 1.6.2 Reservoir (storage) type hydropower projects..........................................8 1.6.3 Pumped storage hydropower projects.......................................................9 1.7 Hydraulic turbines.............................................................................................9 1.8 Cross- flow (banki) turbine.............................................................................10 1.9 Flow through a cross- flow turbine.................................................................13 1.10 Previous works..............................................................................................14 Chapter 2 Design of a cross-flow turbine ..............................................................17 2.1 Design.............................................................................................................17 2.2 Velocity diagrams...........................................................................................19 Chapter 3 Experimental procedures and results................................................. 22 3.1 Turbine testing procedures..............................................................................22 3.2 Results and discussions...................................................................................24 Chapter 4 Numerical procedures and results....................................................... 26 4.1 Numerical modeling.......................................................................................26 4.2 Turbulence models..........................................................................................28 4.2.1 k-ε Turbulence model..............................................................................28 4.2.2 Wilcox k-ω turbulence model.................................................................29 4.2.3 Shear stress transport model....................................................................31 4.3 Modeling.........................................................................................................33 4.3.1 Geometry creation...................................................................................33 4.3.2 Mesh generation......................................................................................34 4.3.3 Numerical approach................................................................................37 4.4 Results and discussions...................................................................................39 4.4.1 Performance curves by the variation of head..........................................39 4.4.2 Performance curves by the variation of rotor speed................................40 4.4.3 Performance curves by the variation of flow rate...................................40 4.4.4 Effect of the turbulence models...............................................................41 4.4.5 Division of runner flow passage in the turbine model............................43 4.4.6 Velocity vectors in the flow field............................................................43 4.4.7 Loss by re-circulating flow......................................................................44 4.4.8 Pressure contours in the flow field..........................................................45 4.5 Performance curves for numerical and experimental calculations.................46 Chapter 5 Design optimization of the cross- flow turbine ...................................49 5.1 Nozzle shape variation....................................................................................49 5.1.1 Performance curves.................................................................................51 5.1.2 Velocity vectors and pressure contours...................................................51 5.2 Guide vane angle variation.............................................................................52 5.2.1 Performance curves.................................................................................54 5.2.2 Velocity vectors and pressure contours...................................................54 5.3 Blade numbers variation.................................................................................55 5.3.1 Performance curves.................................................................................56 5.3.2 Velocity vectors and pressure contours...................................................57 5.4 Air layer insertion effect.................................................................................58 5.5 Casing length and diffuse angle variation.......................................................63 5.5.1 Performance curves................................................................................64 5.5.2 Velocity vectors and pressure contours...................................................66 5.5.3 Comparison of output power as per several modifications.....................67 Chapter 6 Conclusion .............................................................................................68 Acknowledgement ...................................................................................................70 References ................................................................................................................71 Appendix A ..............................................................................................................73 Turbine design......................................................................................................73 Appendix B 77 Experimental setup...............................................................................................77 -
dc.language eng -
dc.publisher Department of Mechanical Engineering, Graduate School of Korea Maritime and Ocean University -
dc.title Performance Analysis and Design Optimization of Micro- hydro Cross- flow Turbine -
dc.type Thesis -
dc.date.awarded 2014-08 -
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기계공학과 > Thesis
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